National Aeronautics and Space Administration

System Failure Case Studies

Terry Wilcutt

Terry Wilcutt
Chief, Safety and Mission Assurance

Welcome to the OSMA safety message archive. This page contains my OSMA ViTS safety presentation along with a case study and other related media. These stories are written as summaries of system failures from which I believe we can all learn. While many of these cases are not NASA related, each has certain aspects that are applicable to NASA. I encourage you to disseminate these to your organizations as a tool to promote discussion on the causes of system failures. Henry Petroski, author of "To Engineer is Human: The Role of Failure in Successful Design," argues that engineers must strive to anticipate the ways in which a design might fail, and these case studies are an excellent way of highlighting many of these failure modes.

Counterfeit Electronic Parts

Counterfeit Electronic Parts

Situation Report May 14, 2012

This Situation Report looks at the emerging issue of counterfeit electronic components and their impact on Agency: project costs, performance, and schedules. It includes facts surrounding the counterfeiting of electronic components (i.e., circuit boards and computer chips), the proliferation of illegal offshore production, and the international brokerage of non-compliant parts.


The Poldercrash

The Poldercrash

Turkish Airlines Flight 1951 April 02, 2012

February 25, 2009: A Boeing 737-800 lay in pieces on a freshly tilled farm field approximately 1.5 kilometers short of runway... more.

Out of Line

Out of Line

San Bruno Pipeline Explosion March 05, 2012

Peaceful. Typical. Nondescript. These words should have described San Bruno, California on September 9, 2010. But residents o... more.

Good Design Built Right

Good Design Built Right

Critical Software February 06, 2012

The role of software in the control and operation of flight systems has grown dramatically since the landmark Apollo program ... more.

Safe Anyway

Safe Anyway

RAF Nimrod XV230 Crash over Afghanistan January 09, 2012

On September 2, 2006, Nimrod MR2 XV230, a reconnaissance aircraft in the Royal Air Force, flew over Southern Afghanistan in s... more.

Porthole to Failure

Porthole to Failure

The Sinking of the Ocean Ranger December 12, 2011

During the winter of 1982, the world's largest mobile offshore drilling unit, the Ocean Ranger, was drilling for oil off the ... more.

Trial By Fire

Trial By Fire

Mir Space Station On-Board Fire November 07, 2011

On February 24, 1997, six crew members on Mir Space Station faced significant danger when fire ignited in the solid fuel ox... more.

Tough Transitions

Tough Transitions

STS-1 Pre-Launch Accident October 03, 2011

Communication lapses lie at the root of many mishaps and close calls and can set off complicated event chains that lead to di... more.

Loss of Detection

Loss of Detection

DC Metro Rail Collision August 01, 2011

At the beginning of the evening rush hour on June 22, 2009, the Washington Metropolitan Area Transit Authority (WMATA) experi... more.

Communication Aberration

Communication Aberration

Hubble Space Telescope July 10, 2011

When NASA launched Hubble Space Telescope in 1990, astronomers boasted Hubble would probe the universe to a degree unparallel... more.

Clear the Way!

Clear the Way!

Slips, Trips and Falls June 06, 2011

Like many organizations, NASA struggles with slips, trips and falls (STF). They are our primary source of injuries: In CY 201... more.

Strayed Spears

Strayed Spears

Nuclear Warhead Transfer May 02, 2011

During a 36-hour period on August 29-30, 2007, six nuclear warheads were flown in U.S. airspace without proper authorization.... more.

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